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High-Temperature Resistant PE Packaging for 121℃ Sterilization - China Suppliers & Factory Products

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Color: Transparent
Material: Polyethylene
Features: This high-performance packaging film is specifically engineered for the 121℃ high-temperature retort sterilization process. It reliably withstands the rigors of a 121℃ retort environment without experiencing shrinkage or deformation. With impressive heat-sealing strength ranging from 22-28N/15mm, this packaging ensures a tight, leak-proof seal post-retort, while maintaining a tear resistance attenuation rate of less than 5%. Crafted from all-PE material, it features advanced barrier properties achieved through a multi-layer structural optimization that effectively blocks oxygen and water vapor, preventing secondary contamination after sterilization. Manufactured using a multi-layer co-extrusion process, the thickness deviation is meticulously controlled within 2%-4%, making it compatible with automatic retort packaging production lines and ensuring processing stability.
Application: Ideal for food packaging requiring 121℃ high-temperature sterilization, this film is suitable for a variety of products, including prepared dishes (like braised pork and pork with preserved vegetables), vacuum braised foods (such as braised chicken feet and sauced beef), canned alternatives (including canned fish and canned meat), and baby food supplements. It is particularly effective in retort sterilization packaging lines within food processing plants, batch production of prepared dish companies, and e-commerce room-temperature preserved food packaging. This product is especially advantageous for food applications requiring long-term room-temperature storage, leveraging 121℃ sterilization for safety assurance. The use of all-PE material aligns with environmental recycling needs, making it an ideal choice for sustainable packaging solutions from reputable China suppliers and factories.

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    PRODUCT DESCRIPTION

    121℃ Retort Packaging-Specific IPE Film: All-PE Material Adapted to High-Temperature Sterilization, Guarding Room-Temperature Fresh Storage of Food

    121℃ high-temperature retort is a core sterilization process for food to achieve long-term room-temperature storage. However, traditional films often fail to adapt to this temperature environment, resulting in problems such as film deformation, seal leakage, and barrier failure, which directly affect food safety and shelf life. Our 121℃ retort packaging-specific IPE film, through customized PE raw materials and multi-layer structure optimization, achieves precise adaptation to the 121℃ retort process, solving industry pain points from three dimensions of temperature resistance, sealing, and automated processing, and providing a stable and reliable packaging solution for food enterprises.

    1. Precise Temperature Resistance Design for 121℃ Retort

    Special modified polyethylene resin is used as the core raw material, combined with multi-layer co-extrusion technology to precisely control the film's molecular structure, enabling the film to stably withstand 121℃ saturated steam retorting (conventional sterilization time 15-30 minutes). After high-temperature retorting, the horizontal and vertical shrinkage rates of the film are both

    2. High-Temperature Tough Seal: No Leakage or Cracking

    To solve the industry problem of easy seal failure after 121℃ retorting, an innovative "high-temperature resistant heat-sealing layer + interlayer reinforcement structure" is designed: the heat-sealing layer adopts a high-stability PE resin formula, which can form a dense and high-temperature resistant sealing layer at a heat-sealing temperature of 110-130℃, with a heat-sealing strength of 22-28N/15mm; the interlayer reinforcement structure improves the film's integrity through molecular bonding technology, avoiding the risk of delamination. Even after 121℃ high-temperature retorting, the seal can resist external extrusion and stretching. According to actual tests, after packaging prepared dishes with soup (such as hot and sour soup, tomato beef brisket) and retorting at 121℃ for 30 minutes, there is no dripping after inversion for 24 hours, and the seal integrity rate is 100% after falling from a height of 1.5 meters, completely solving the leakage risk of retort packaging.

    3. Automated Compatibility Process: Improve Efficiency

    Produced by precision five-layer co-extrusion blown film technology, the film's thickness deviation is strictly controlled within 2%-4%, ensuring smooth transportation on automatic lines without jamming. The film has a wide heat-sealing temperature range (110-130℃), compatible with high-speed machines of 80-120 bags per minute. Additionally, the film supports surface printing, with pattern adhesion reaching 4B level even after high-temperature retorting, clearly presenting brand logos and sterilization marks.

    Frequently Asked Questions
    What is the maximum temperature this IPE film can withstand?
    The film is specifically designed to withstand 121℃ saturated steam retorting for standard sterilization times of 15-30 minutes without deformation.
    Is the material safe for direct food contact?
    Yes, our raw materials comply with FDA and EU 10/2011 food contact standards, ensuring no harmful substances are precipitated even when in contact with oily foods at high temperatures.
    What is the shrinkage rate after the retort process?
    Both the horizontal and vertical shrinkage rates are strictly controlled at less than 2%, maintaining the complete shape of the packaging.
    Can this film be used on high-speed automated lines?
    Absolutely. It is compatible with high-speed retort packaging machines operating at 80-120 bags per minute due to its consistent thickness and wide heat-sealing range.
    Will the printing fade or peel off after sterilization?
    No, the film supports surface printing where pattern adhesion remains at a 4B level even after 121℃ high-temperature retorting.
    Does the film prevent leakage for soup-based products?
    Yes, the high-temperature tough seal design ensures 100% seal integrity, even after a 1.5-meter fall test following sterilization.

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